Elkem

Elkem is developing a new method for categorising the reactivity between silicon carbide (SiC) powder and silicon monoxide gas (SiO(g)). Experiments have been designed which pass SiO gas through a powdered bed of SiC inside of a heated crucible, resulting in a reaction between the two. The SiO gas is produced via a secondary reaction outside of the SiC bed. Both reactions require specific temperature and pressure constraints to occur. Therefore, we would like to mathematically model the temperature distribution and gas flow within the experimental set-up to provide insight into how we can control the process.

Complexities arise from:

• Endothermic reactions causing heat sinks
• Competing reactions beyond the two we desire
• Dynamically changing properties of the bed, such as permeability

The projects include melting of the paste, fluid flow, particle segregation, baking, shrinkage and material properties of baked electrode.